“Gorilla” Warfare in Metalforming – How to Couple Stamping Die Segments Without a Hard Wire Connection

This post will show how to couple stamping die segments without a hard wire connection, AND prevent the potential gorilla-like effects of forklifts during die change! Have you ever experienced or heard about a forklift removing a stamping die with the giant Mil-Spec connector still attached (OOPS!!!!)? It certainly isn’t a pretty sight. Below is a typical Mil-spec connector, they aren’t cheap or easy to re-wire.

Or, have you ever tried to figure out a way to add sensors in very complex progressive die segments that will facilitate rapid die change?  If so, I have an answer for you with a non-contact connector system. Take a peek at the picture below.

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Implement Hassle Free Tool Changes

The Problem

From conversations with many of our customers, I have found that there are two key problems encountered when working with tool change-outs:

  1. Tool Identification:  “How do I know I have the right tool in there for the right job at the right time?”
  2. Cables & Connectors:  “How do I remember every time to disconnect them before the tooling is removed?  We spend thousands each year repairing dies with the cordsets torn out.”

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