Quick field replacement for linear sensor electronics

Micropulse Transducers BTL 7 Rod-style with Rapid Replacement Module

Micropulse Transducers BTL 7
Rod-style with Rapid Replacement Module

When maintenance technicians replace linear position sensors (also known as probes or wands) from hydraulic cylinders, it can leave a terrible mess, waste hydraulic oils, and expose the individual to harmful hot fluids.  Also, the change out process can expose the hydraulic system to unwanted contaminants. After the sensor replacement has been completed, there can also be more work yet to do during the outage such as replacing fluids and air-bleeding cylinders.

Hydraulic linear position sensors with field-replaceable electronics/sensing elements eliminate these concerns.  Such sensors, so-called Rapid Replacement Module (RRM) sensors, allow the “guts” of the sensor to be replaced, while the stainless steel pressure tube remains in the cylinder.  The hydraulic seal is never compromised.  That means that during the replacement process there is no danger of oil spillage and no need for environmental containment procedures. There is also no need to bleed air from the hydraulic system and no danger of dirt or wood debris entering the open hydraulic port. Finally, there is no danger of repair personnel getting burned by hot oil.

The RRM is an option for Balluff’s BTL7 Z/B Rod Series used in applications for the lumber industry, plastic injection and blow molding, tire and rubber manufacturing, stamping presses, die casting, and all types of automated machinery where a continuous, absolute position signal is required.  Applications in industries such as Oil & Gas and Process Control are especially critical when it comes to downtime.  For these applications, this Rapid Replacement Module capability is especially advantageous.

You can learn more about linear position sensors with hazardous area approvals, by visting http://www.balluff.com/balluff/MUS/en/products/explosion-proof-hazardous-position-sensor-btl7.jsp

The video below shows a demonstration of the Rapid Replacement Module in action.

For more information on this topic, please visit www.balluff.com/balluff/MUS/en/news/micropulse-generation7-with-rapid-replacement-module.jsp

About Chris Heberlein

I am responsible for growing the BTL Micropulse Linear Position Sensor portfolio across various customer industry segments across the United States. These specific products have a greater focus in applications involving hydraulic cylinders, plastic and/or metal extrusion machines, stamping presses, and many more. Based on specific industries and/or applications, I will identify key customers, cultivate my relationship at the accounts, and grow our BTL sales within them. Additionally, I'll be increasing our brand recognition by joining and participating in industry societies and organizations. Balluff is a leader in Object Detection, Identification, Connectivity, and Measurement. For more information, please visit our website at www.balluff.com.
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