Category Archives: All posts

Make sure your RFID system is future-proof by answering 3 questions

With the recent widespread adoption of RFID technology in manufacturing plants I have encountered quite a number of customers who feel like they have been “trapped” by the technology. The most common issue is their current system cannot handle the … Continue reading

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4 (More) Smart Applications for Process Visualization

In a previous post, 3 Smart Applications for Process Visualization, we discussed how the term “process visualization” has evolved since the introduction of the SmartLight. While it can definitely be used as a stack light, its additional modes can be applied for … Continue reading

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Tool Identification in Metalworking

With the start of industry 3.0 (the computer based automation of production) the users of machine tools began to avoid routine work like manually entering tool data into the HMI.  Computerized Numerical Controlled CNC machine tools gained more and more market share in metalworking … Continue reading

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How Hot is Hot? – The Basics of Infrared Temperature Sensors

Detecting hot objects in industrial applications can be quite challenging. There are a number of technologies available for these applications depending on the temperatures involved and the accuracy required. In this blog we are going to focus on infrared temperature … Continue reading

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Project Uptime – Pay Me Now or Pay Me Later

Back when I worked in the tier 1 automotive industry we were always trying to find time to break into our production schedule to perform preventative maintenance. The idea for this task was to work on the assembly machines or … Continue reading

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Level Sensing in Machine Tools

Certainly the main focus in machine tools is on metal cutting or metal forming processes. To achieve optimum results in cutting processes coolants and lubricants are applied. In both metal cutting and metal forming processes hydraulic equipment is used (as hydraulics create high forces in compact designs). … Continue reading

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An Easy Solution to Extend Sensor Life

Everyone is looking for quick tricks of the trade. Sensor failure can prove to be costly in any environment. One of the easiest ways to avoid unnecessary downtime would be to add a mounting bracket plus prox mount to the … Continue reading

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What does that “Ready for IIoT” tag really mean?

These days almost every smart industrial device that comes to the market is advertised as “ready for IIoT.” But what does it actually mean? Before we get too technical, we should look at what the objectives are for IIoT and … Continue reading

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Real-Time Optical Thickness Gauging for Hot Rolling Mills

An ever-present challenge in hot rolling operations is to ensure that the material being produced conforms to required dimensional specifications. Rather than contact-based measurement, it is preferred to measure the material optically from a standoff position. In some instances, this … Continue reading

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A new angle on rotary feedback

Transporting hot materials (ex. steel slabs) from one location to another via a walking-beam is common place in steel manufacturing. In the past, rotary encoders have typically been used to provide the precise feedback of rotary movement for these types … Continue reading

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